Krautkramer USM 36 Ultrasonic Flaw Detector

The Krautkramer USM 36 is a high-performance, portable ultrasonic flaw detector designed for comprehensive non-destructive testing (NDT) applications. Manufactured by Waygate Technologies (formerly GE Inspection Technologies), the USM 36 is an industry-leading device that combines exceptional signal quality, advanced flaw detection capabilities, and a rugged design for use in weld inspections, pipeline assessments, aerospace evaluations, and manufacturing quality control.

Equipped with a large, high-resolution 7-inch display, the USM 36 provides crystal-clear A-scan visibility, ensuring accurate defect identification even in challenging environments. Its intuitive user interface, powerful data processing, and multiple connectivity options make it one of the most versatile flaw detectors available.

Key Features & Capabilities:

• Superior Ultrasonic Testing Performance:

  • Wide frequency range (0.2 MHz to 30 MHz) for high-resolution flaw detection.
  • 400V square wave pulser for deep penetration and sharp signal clarity.
  • Adjustable Pulse Repetition Frequency (PRF) up to 2 kHz for rapid inspections.

• Advanced Imaging & Signal Processing:

  • Dynamic Range Enhancement for superior flaw detection in noisy environments.
  • Multiple measurement gates (A-scan, B-scan, and C-scan imaging support).
  • DAC, TCG, and DGS/AVG functions for precise flaw sizing and evaluation.

• User-Friendly Interface & Ergonomic Design:

  • 7-inch high-resolution, sunlight-readable display for enhanced visibility.
  • Touchscreen + hard key controls for flexible operation in all conditions.
  • Lightweight, compact, and ergonomic for one-handed operation in the field.

• Durable & Field-Ready:

  • IP66-rated casing for dust and water resistance.
  • Shockproof and vibration-resistant for industrial environments.
  • Extended battery life (up to 13 hours) with swappable power packs.

• Seamless Connectivity & Data Management:

  • USB, Wi-Fi, and Bluetooth support for remote data transfer.
  • Internal data storage expandable via USB drive.
  • Integration with Waygate Technologies software for in-depth analysis and reporting.

Applications:

✔ Weld Inspection – Detect cracks, porosity, lack of fusion, and incomplete penetration.
✔ Pipeline Integrity Testing – Assess corrosion, erosion, and wall thickness degradation.
✔ Aerospace & Automotive NDT – Evaluate composite materials and structural integrity.
✔ Manufacturing & Power Generation – Ensure component quality and defect-free assemblies.

The Krautkramer USM 36 is a rugged, powerful, and highly accurate ultrasonic flaw detector, offering exceptional reliability and ease of use for critical NDT applications across various industries.

Specifications

General Specifications:

• Brand: Waygate Technologies (formerly GE Inspection Technologies)
• Model: Krautkramer USM 36
• Type: Portable Ultrasonic Flaw Detector
• Weight: 2.2 kg (4.85 lbs) including battery
• Dimensions: 250 × 167 × 70 mm (9.84 × 6.57 × 2.76 in)
• Display: 7-inch high-resolution LCD (sunlight-readable, glove-compatible)
• Casing Protection Rating: IP66 (dustproof, water-resistant, and rugged for field use)
• Battery Life: Up to 13 hours (hot-swappable battery system for extended operation)
• Power Supply: 100-240V AC (50-60 Hz) or DC input support

Ultrasonic Testing (UT) Capabilities:

• Frequency Range: 0.2 MHz to 30 MHz
• Pulse Repetition Frequency (PRF): Adjustable up to 2 kHz
• Pulser Voltage: 400V square wave pulser for deep penetration and clear signals
• Gain Control: 0 to 110 dB in 0.1 dB steps
• Resolution: High dynamic range for superior flaw detection in noisy environments
• Probe Compatibility: Supports single and dual-element transducers
• A-Scan, B-Scan, and C-Scan Imaging: Yes (real-time flaw visualization)
• DAC/TCG/DGS Functions: Yes (Dynamic Gain Control for precise flaw sizing)

Data Processing & Imaging:

• Multiple Measurement Gates: Configurable A-scan gates for precise defect analysis
• High-Speed Digital Signal Processing: Advanced algorithms for sharper imaging
• Automatic Defect Recognition (ADR): AI-based flaw detection & characterization

Connectivity & Data Management:

• Data Storage:
  • Internal memory + USB support for expanded storage
  • File Formats: CSV, PDF, and proprietary NDT formats
• Wireless Connectivity: Wi-Fi, Bluetooth, and USB for easy data transfer
• Software Compatibility: Waygate Technologies data analysis & reporting software

Environmental & Durability:

• Operating Temperature: -10°C to +55°C (14°F to 131°F)
• Storage Temperature: -20°C to +70°C (-4°F to 158°F)
• Shock & Vibration Resistance: Built to withstand harsh industrial environments

Key Benefits:

✔ High-resolution touchscreen with easy-to-use controls
✔ Advanced ultrasonic flaw detection with real-time imaging
✔ Lightweight, rugged, and field-ready for industrial applications
✔ Seamless data management with Wi-Fi & cloud connectivity

The Krautkramer USM 36 is a powerful and versatile ultrasonic flaw detector, making it an indispensable tool for weld inspection, pipeline testing, aerospace NDT, and manufacturing quality control.