PRUFTECHNIK ROTALIGN Ultra iS Laser Shaft Alignment System

The PRUFTECHNIK ROTALIGN Ultra iS is a high-precision laser shaft alignment system engineered for use in hazardous environments. Designed with intrinsic safety certification (ATEX, IECEx, CSA), this system ensures safe and reliable alignment of rotating machinery in industries such as oil & gas, petrochemical, mining, and power generation.

With its single-laser technology, high-resolution digital detection, and real-time wireless connectivity, the ROTALIGN Ultra iS provides fast, precise, and repeatable alignment measurements, reducing machine wear, improving efficiency, and preventing costly downtime.

Key Features:

• Intrinsically Safe (iS) Design – Certified for ATEX, IECEx, and CSA standards, making it ideal for explosive and hazardous environments.
• Single-Laser Technology – Eliminates backlash errors and ensures high-precision alignment.
• High-Resolution Digital Sensor (RS5) – Provides accurate measurement and real-time feedback, even in challenging conditions.
• Live Move Function – Allows real-time monitoring of alignment adjustments, ensuring precise corrections.
• Multiple Measurement Modes – Includes pass mode, continuous sweep, and static measurement for different alignment scenarios.
• Soft Foot Detection & Thermal Growth Compensation – Automatically identifies machine foot issues and accounts for temperature-induced expansion.
• Machine Train Alignment & Cardan Shaft Support – Supports multi-coupling machine trains and offset machines with high accuracy.
• Wireless Connectivity & Cloud Integration – Bluetooth and Wi-Fi enable real-time data transfer to ALIGNMENT RELIABILITY CENTER 4.0, ensuring seamless documentation and reporting.
• Durable Industrial-Grade Design – Built with an IP65-rated housing for protection against dust, water, and tough working environments.

Applications:

The PRUFTECHNIK ROTALIGN Ultra iS is ideal for shaft alignment in hazardous and industrial settings, including:

• Oil & Gas Refineries
• Chemical & Petrochemical Plants
• Mining & Heavy Industry
• Power Generation Facilities
• Marine & Offshore Operations
• Pumps, Motors, Gearboxes, Generators, Compressors, Fans, and Blowers

Specifications:

• Laser Type: Class 2, <1 mW, 635 nm (visible red laser)
• Measurement Accuracy: ±0.5% of measured value
• Operating Range: Up to 10 meters (33 feet)
• Detector Type: RS5 digital sensor with high-resolution detection
• Display Unit: High-contrast color touchscreen for easy navigation
• Wireless Connectivity: Bluetooth & Wi-Fi for real-time data transfer and cloud integration
• Intrinsic Safety Certification: ATEX, IECEx, CSA (suitable for hazardous environments)
• Power Supply: Rechargeable intrinsically safe battery pack
• Battery Life: Up to 12 hours of continuous operation
• IP Rating: IP65 (dustproof and water-resistant)
• Operating Temperature: -10°C to +50°C (14°F to 122°F)

Included Accessories:

• ROALIGN Ultra iS display unit
• RS5 intrinsically safe sensor and laser transmitter
• Magnetic brackets and mounting fixtures
• USB charging cable
• Carrying case
• User manual & quick start guide

The PRUFTECHNIK ROTALIGN Ultra iS is the ultimate solution for shaft alignment in hazardous industrial environments. With intrinsic safety certification, high-precision laser alignment, and advanced connectivity features, it ensures maximum efficiency, reduced maintenance costs, and extended equipment lifespan in critical applications.