Krautkramer USM 100 PRO Flaw Detector

The Krautkramer USM 100 PRO is a high-performance ultrasonic flaw detector designed for precise, efficient, and reliable non-destructive testing (NDT). Developed by Waygate Technologies (formerly GE Inspection Technologies), this advanced device is engineered for detecting, characterizing, and sizing flaws in welds, castings, forgings, and other structural components.

Equipped with a high-resolution touchscreen, powerful signal processing, and intuitive user interface, the USM 100 PRO enhances inspection efficiency while maintaining industry-leading accuracy. Its rugged IP67-rated design, long battery life, and wireless connectivity make it an ideal tool for field inspections in harsh industrial environments.

Key Features & Capabilities:

• Superior Ultrasonic Testing Performance:

  • High dynamic range and low noise floor for detecting small defects with clarity.
  • Advanced digital signal processing ensures sharp, high-contrast A-scans.
  • Pulse repetition frequency (PRF) up to 10 kHz for rapid data acquisition.

• Intelligent Touchscreen & Ergonomic Design:

  • 7” high-resolution touchscreen (glove-compatible, sunlight-readable).
  • Intuitive user interface with simple menu navigation and customizable settings.
  • Multi-position stand and one-handed operation for convenience in the field.

• Advanced Connectivity & Data Management:

  • USB, Wi-Fi, and Bluetooth support for seamless data transfer and remote access.
  • Cloud-based storage options for easy data backup and collaboration.
  • Compatible with inspection management software for streamlined reporting.

• Durable, Field-Ready Construction:

  • IP67-rated for water, dust, and shock resistance.
  • Lightweight yet rugged design for use in extreme environments.
  • Long battery life (up to 12 hours) with hot-swappable batteries.

Applications:

✔ Weld Inspection – Detect cracks, lack of fusion, porosity, and incomplete penetration.
✔ Pipeline Integrity Assessment – Evaluate corrosion, erosion, and wall thickness loss.
✔ Aerospace & Automotive Testing – Ensure structural integrity of critical components.
✔ Power Generation & Manufacturing – Monitor turbines, pressure vessels, and structural welds.

The Krautkramer USM 100 PRO is a next-generation ultrasonic flaw detector, delivering unmatched precision, durability, and efficiency for critical flaw detection and asset integrity assessments across multiple industries.

Specifications

General Specifications:

• Brand: Waygate Technologies (formerly GE Inspection Technologies)
• Model: Krautkramer USM 100 PRO
• Type: Portable Ultrasonic Flaw Detector
• Weight: 2.2 kg (4.85 lbs) including battery
• Dimensions: 250 × 167 × 70 mm (9.84 × 6.57 × 2.76 in)
• Display: 7” high-resolution touchscreen (sunlight-readable, glove-compatible)
• Casing Protection Rating: IP67 (waterproof, dustproof, and rugged for field use)
• Battery Life: Up to 12 hours (hot-swappable battery system for continuous operation)
• Power Supply: 100-240V AC (50-60 Hz) or DC input support

Ultrasonic Testing (UT) Capabilities:

• Frequency Range: 0.2 MHz to 30 MHz
• Pulse Repetition Frequency (PRF): Adjustable up to 10 kHz
• Dynamic Range: Superior signal-to-noise ratio for enhanced defect detection
• Gain Control: 0 to 110 dB in 0.1 dB steps
• Pulser Voltage: Up to 400V (adjustable for optimized signal strength)
• Probe Compatibility: Single & dual-element transducers, phased array probe support
• A-Scan, B-Scan & C-Scan Support: Yes (real-time imaging and data recording)

Data Processing & Imaging:

• High-Speed Digital Signal Processing: Sharp, high-contrast A-scan representation
• Multi-Gate Functionality: Three independent measurement gates for enhanced accuracy
• Automatic Defect Recognition (ADR): AI-based algorithms for flaw detection
• DAC/TCG/AVG Functions: Dynamic gain control for precise defect sizing

Connectivity & Data Management:

• Data Storage:
  • Internal memory (expandable with USB storage)
  • Supports file formats: CSV, PDF, and proprietary NDT formats
• Wireless Connectivity: Wi-Fi, Bluetooth, and USB for seamless data transfer
• Cloud Integration: Remote data storage & sharing with inspection management software
• Software Compatibility: Krautkramer USM data management software for reporting & analysis

Environmental & Durability:

• Operating Temperature: -10°C to +55°C (14°F to 131°F)
• Storage Temperature: -20°C to +70°C (-4°F to 158°F)
• Shock & Vibration Resistance: Compliant with industry standards for rugged environments

Key Benefits:

✔ High-resolution touchscreen for intuitive operation
✔ Advanced signal processing for precise flaw detection
✔ Long battery life & rugged field-ready design
✔ Seamless data transfer with Wi-Fi & cloud connectivity

The Krautkramer USM 100 PRO is an industry-leading ultrasonic flaw detector, providing exceptional accuracy, durability, and usability for critical NDT applications in weld inspection, pipeline integrity, aerospace, and power generation.